Hardware Engineer
Must be eligible to obtain a U.S. security clearance
We're seeking a Hardware Engineer to lead the mechanical and thermal design of rugged, high-performance defense platforms. You'll work on structural simulation, thermal management, and rapid prototypingtaking systems from concept to field validation. This is a highly hands-on role that involves testing, iteration, and close collaboration with cross-functional teams.
Job Description
Thermal & Structural Engineering
- Design and validate active and passive thermal management systems for high-power laser components
- Conduct FEA for stress, vibration, modal analysis, and thermal performance using tools like ANSYS or SolidWorks Simulation
- Optimize designs for durability, weight, and thermal reliability under dynamic load conditions
Mechanical Design & Prototyping
Create 3D CAD models for structural and thermal hardware using SolidWorks, Creo, or equivalentRapidly build and iterate mechanical prototypes using CNC, additive manufacturing, or other methodsPlan and conduct environmental tests : vibration, shock, and field robustness trialsMaterial Selection & DFM
Select and qualify metals, polymers, and composites based on thermal, mechanical, and EMI requirementsRun DFM reviews to optimize geometry, tolerances, and manufacturabilityCollaborate with suppliers and manufacturers to transition prototypes to productionManufacturing & Documentation
Generate GD&T drawings, BOMs, and assembly instructionsEnsure compliance with MIL-STD and ITAR standards throughout hardware lifecycleSupport final assembly, system integration, and field testingCross-Functional Integration
Partner with optics, firmware, electronics, and control systems teams to integrate your designs into full systemsProvide hands-on support during product builds and test cyclesQualifications
28 years in mechanical or hardware engineering (defense, aerospace, robotics, or similar)Proficient in CAD tools (SolidWorks, Creo, etc.)Strong in FEA tools for thermal and structural analysis (ANSYS, SolidWorks Simulation)Experience with CFD, heat transfer simulation, and vibration / shock testingHands-on with prototyping and fixture developmentFamiliarity with material properties, design tolerances, and manufacturing methodsBS or MS in Mechanical Engineering, Aerospace Engineering, or related fieldHyper Engineer you feel most alive when you're building, breaking, and improving physical systemsStrong problem-solving skills, fast execution, and excellent communication in cross-functional environmentsExperience with vacuum or environmental chamber testingFamiliarity with optical alignment or laser safety standardsBackground in EMI / EMC shielding and designExperience with ITAR compliance or active security clearanceAdditional Information
All your information will be kept confidential according to EEO guidelines.