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Hardware Validation Engineer

Hardware Validation Engineer

ICONMAHughson, CA
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Our Client, an EV Manufacturing company, is looking for a Hardware Validation Engineer for their Hughson, CA location.

Responsibilities :

Validation Planning & Criteria Development :

  • Develop and manage comprehensive validation plans for mechatronic systems and sub-systems, ensuring all design and performance requirements are met.
  • Establish testing criteria for accurate and reliable results, including sample size, statistical analysis, and attribute vs. variable testing.

Test Plan Development :

  • Create detailed test specifications and plans for validating automotive mechatronic systems.
  • Update validation plans to incorporate new requirements or design controls arising from DFMEA (Design Failure Mode and Effects Analysis) reviews.

    • Component and System Validation :

  • Perform validation testing on mechatronic components (sensors, actuators, controllers) and sub-systems.
  • Control and monitor vehicle mechatronic systems during tests, identifying and troubleshooting potential failures.
  • Collaborate with development engineers to resolve issues identified during validation testing.

    • Vendor Collaboration & Test Procedure Review :

  • Work closely with external testing vendors to quote, source, and schedule validation tests that are in accordance with program budgets and timelines.
  • Review and ensure that all test procedures vendors conduct to meet the requirements and company standards.

    • Data Logging & Analysis :

  • Set up data logging systems to collect relevant test data and manage test reports according to record retention policies.
  • Analyze test data to identify performance metrics, deviations, and potential failures, providing recommendations for improvement.

    • Hands-on Prototyping & Testing :

  • Develop CAD models with special project team for validation-specific tools, including fixtures and applicators, to support testing processes.
  • Continuously improve and revise test methodologies, incorporating feedback and lessons learned from prior testing.

    • Report Management & Continuous Improvement :

  • Catalog, prepare, and manage external and internal test reports, ensuring accuracy and adherence to validation policies.
  • Drive continuous improvement initiatives related to testing processes, tools, and methodologies, staying current with industry trends.

    • Requirements :

  • Lead the full validation process—create DVPs, update with DFMEA inputs, run tests, and drive improvements.
  • Be hands-on with tools—set up DAQs (Data Acquisitions), run diagnostics, and build basic automation setups.
  • Good communication to work closely with system engineers and test vendors to get tests done right, on time, and within budget.
  • Experience with CAN Tools and Diagnostics - CANAlyzer, CANOe etc.
  • Basic Scripting or Programming Skills - Python, MATLAB, or LabVIEW scripts for data parsing, test automation
  • Mechanical Aptitude and understanding of Electrical systems - Comfortable working around fixtures, prototype hardware, and performing mechanical adjustments or troubleshooting.
  • Education : Bachelor’s degree in mechanical, Electrical, Mechatronics Engineering or a related field.
  • Experience : + years of experience in automotive testing and validation, mainly focusing on mechatronics systems.
  • Hands-on experience with Mechanical & Electrical lab tools & lab equipment
  • Experience with test equipment, control, data acquisition systems, and instrumentation.
  • Knowledge of vehicle diagnostics tools (CAN, LIN) and automation programming for testing.
  • Data analysis skills using MATLAB, Python, Diadem or other analysis tools.
  • Strong problem-solving skills & Experience with Electrical and mechanical Hardware troubleshooting.
  • Ability to manage multiple projects simultaneously and meet deadlines.
  • Excellent communication and teamwork skills.
  • Hands-on experience with test automation using Arduino, Raspberry Pi, and other embedded platforms.
  • Experience using Jira, Jama, Confluence
  • Experience with test automation and CAD design for validation tooling

    • Why Should You Apply?

  • Excellent growth and advancement opportunities
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    Validation Engineer • Hughson, CA

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