Sr. Manufacturing Process Engineer - Warehouse

ZT SystemsGeorgetown, TX

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About the Role

The Senior Staff Manufacturing Process Engineer is responsible for leading the measurement and analysis of manufacturing processes, developing processes and related tooling, implementing standard operating procedures, driving continuous improvements in the factory, implementing new technologies, leading and supporting long term initiatives, teaching best practices for engineering and factory execution, and mentoring more junior members of the Manufacturing Engineering Team. The Manufacturing Engineer’s scope of responsibility covers the end-to-end warehouse process (material preparation, receiving, storage, inventory, and shipment preparation).

What You Will Do

Process Development :

Lead the design, implementation, and measurement of warehouse processes
Document and train operators on SOPs to drive efficiency and consistency
Prioritize process flexibility to accommodate rapid and diverse product turn-over

Continuous Improvement :

Collect and analyze key production metrics such as cycle time and yield to identify opportunities for process or quality improvements

Set factory performance targets and control limits

Identify and root cause excursions from factory control limits

Develop and maintain Value Stream Maps to identify opportunities

Lead initiatives to implement process improvements

Identify end-to-end process bottlenecks and take action to alleviate

Route Cause Analysis (RCA)

Factory Support :

Root cause and resolve factory interruptions

Work with factory leadership to ensure tools / equipment are in place and maintained

Document, escalate, and improve issues reported by factory team

Assist Process Excellence team with improving support management system

Layout Optimization : Analyze and plan workflow, equipment placement and space requirements to improve warehouse process efficiency.

Theory of constraintsConstraint IdentificationProcess leveling

Dashboard / Database Management

Work with the Business Intelligence team to automate data entry and visualization of data to drive improvement

New Product Transfer

Serve as the primary interface between global production sites, customer operations, and engineering teams in support of new product transfer.

Evaluate the technical requirements for new products programs and engage with engineering in developing manufacturing preparation plans.

Develop and execute programs to prepare the production system for new platforms or customers.

Coordinate manufacturing preparation activities and collaborate with manufacturing planning to develop implementation timelines.

Drive engineering and management resources to ensure materials, equipment, training, and documentation are in place to support pre-production and production builds.

Assess, analyze, consolidate, and communicate risk & status clearly and succinctly to working level and executive audiences.

Identify key program issues and work with cross-functional teams to identify, evaluate, and execute solutions.

Coordinate internal resources from engineering, operations, and manufacturing teams in technical issue resolution and schedule recovery planning.

Coordinate the engineering & production testing activities which support product development and launch.

What You Bring

Bachelor’s Degree in Industrial Engineering or relevant discipline

8+ years of relevant warehouse experience as an industrial engineer / manufacturing engineer

Six Sigma Green Belt Certificate preferred

Experience with factory simulation software, FlexSim preferred

Experience with assembly automation technologies

Familiarity with ISO 9000 standards

Experience with and passion for Continuous Improvement, Lean, Kaizen, and Six Sigma methodologies

Capability to apply technical expertise in changeable and varied scenarios

Problem solving skills with an emphasis on collaboration and flexibility

Analytical skills, including the ability to mine data to draw meaningful conclusions

Familiarity with Data Analytics best practices and querying raw data sets

Strong verbal and written communications skills

Ability to simplify complex issues for diverse audiences

Ability to consolidate information from numerous sources into a plan / direction for the organization

Experience with Microsoft Office tools (Outlook, Excel, and Word)

LI-PW #LI-Onsite

About ZT Systems

At ZT Systems, you’ll get to do work you are proud of alongside smart, passionate people. Every day, there are opportunities to collaborate with the best in the industry to design, build, and deliver impactful solutions to world-class customers. Along the way, you will gain hands-on experience in a face-paced environment that’s challenging, rewarding, and career-defining.

A culture built around our values we work hard and think fast. We view challenges as opportunities—to do better, push harder, and be faster than we were the day before. When we fail, we learn from it and move on together. And when we succeed, we use the momentum to go even further. We create value with everything we do, building the foundation of today—and transforming the future of tomorrow.

Join ZT Systems and help us build technology infrastructure that connects the world.

What We Offer

When you join ZT, you’ll enjoy a range of world-class, inclusive employee benefits designed to grow with you and our company. From competitive compensation to 401K matching to comprehensive health & wellness programs and tuition reimbursement, ZT Systems offers industry leading benefits packages for eligible employees designed to help you get the most out of life.

ZT Group Int’l. is an Equal Opportunity Employer and prohibits discrimination and harassment of any kind. ZT Systems provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.

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Sr Manufacturing Engineer • Georgetown, TX