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HVAC Test Engineer
HVAC Test EngineerOptimal Inc. • Dearborn, MI, USA
HVAC Test Engineer

HVAC Test Engineer

Optimal Inc. • Dearborn, MI, USA
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Position Description :

Responsible for overall vehicle thermal system sign-off including Wind Tunnel Testing and Road Development

Job Responsibilities :

  • Work with hardware teams to ensure components and sub-systems meets requirements to deliver expected climate performance
  • Work with the propulsion (ICE / xEV) teams to develop key parameters of calibration as it relates to Climate Control
  • Work with Dual Automatic Temperature Control team on calibration development
  • Analyze test data to ensure vehicle is exhibiting expected behavior and passing all requirements
  • Troubleshoot any short falls in performance and propose solutions
  • Document / incorporate lessons learned
  • Understand and apply Thermal / Cabin System CAE tools (i.e. A / C, Heater, and battery thermal simulations)
  • Coordinate Vehicle testing to support Program Timing Milestones
  • Plan and Execute Vehicle Wind Tunnel testing and Supplier data analysis
  • Plan and Execute Vehicle Road Trip testing
  • Ensure all the climate control comfort strategies are implemented in programs as applicable

Skills Required :

  • Data Analysis - Ability to read / interpret data via data acquisition tools such as ATI, INCA, CANape, or Excel
  • Test Planning - Ability to plan tests around program milestones and vehicle / wind tunnel availability
  • Data Acquisition - Familiarity with data acquisition tools (ATI, INCA, CANape, Excel, etc.)
  • Skills Preferred :

  • Mechanical Engineering - understanding of vehicle climate control system
  • Electrical Engineering - understanding of vehicle climate control system
  • Essentially, we often hire either mechanical or electrical engineers as the role requires an understanding of the climate control system which utilizes both mechanical and electrical systems.
  • Experience Required :

  • B.S. in Electrical Engineering, Mechanical Engineering, Chemical Engineering or Computer Engineering
  • 1+ years of experience in hands on vehicle level attribute development or vehicle testing
  • Clear understanding of entire Climate Control refrigerant and Air Handling systems and how they interact with vehicle subsystems
  • Must understand interactions with ICE / xEV vehicle systems
  • Experience Preferred :

  • M.S. in Electrical Engineering, Mechanical Engineering, or Computer Engineering
  • 3+ years' experience in automotive climate control including Dual Automatic Temperature Control and heat pump systems
  • Familiar with powertrain calibration methods and tools
  • Familiar with software integration test tools (i.e. CANoe, CANalyzer, CANape, ATI)
  • Familiar with automotive communication standards (i.e. CAN / CAN-FD / Automotive Ethernet)
  • Knowledge of Ford engineering processes and systems (i.e. TPOTs, GPDS)
  • Education Required : Bachelor's Degree

    Education Preferred :

    Master's Degree

    Additional Information :

  • POSITION IS HYBRID (4 days per week / Monday - Thursday)
  • Responsible for overall vehicle thermal system sign-off including Wind Tunnel Testing and Road Development
  • Work with the propulsion (ICE / xEV) teams to develop key parameters of calibration as it relates to Climate Control
  • Work with Dual Automatic Temperature Control team on calibration development
  • Work with hardware teams to ensure components and sub-systems meets requirements to deliver expected climate performance
  • Analyze test data to ensure vehicle is exhibiting expected behavior and passing all requirements. Our team uses a combination of Excel and ATI Vision. If candidates have experience with CAN logging tools and / or calibration tools such as INCA or CANape that would be helpful.
  • Understand and apply Thermal / Cabin Systems - how does a vehicle provide AC and heat to the customer
  • Coordinate Vehicle testing to support Program Timing Milestones
  • Plan and Execute Vehicle Wind Tunnel testing and Supplier data analysis
  • Plan and Execute Vehicle Road Trip testing
  • Ensure all the climate control comfort strategies are implemented in programs as applicable
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