Clayton Services is searching for a Senior Instrument & Control Engineer to join a thriving company in Houston, Texas. The Senior Instrument & Control Engineer will be responsible for designing, programming, and supporting instrumentation and control systems, ensuring safe, reliable, and efficient plant operations.
Job Type : Direct Hire
Pay Rate : $100,000-$130,000 / year
Benefits : Medical, dental, vision, 401(k), PTO, wellness plan, flexible spending account, stock options, performance-based incentives, and more.
Senior Instrument & Control Engineer Responsibilities :
- Perform instrument sizing, selection, and calibration for devices such as pressure transmitters, flow meters, temperature elements, and control valves.
- Prepare, review, and update P&IDs, control narratives, I / O lists, interlock matrices, cause & effect tables, and process tuning documentation.
- Specify and review instrumentation datasheets, loop diagrams, wiring schematics, and system architecture drawings.
- Develop, configure, and optimize PLC logic, DCS strategies, and HMI graphics for process monitoring and operator interfaces.
- Configure alarm management systems and ensure seamless communication between field devices, PLCs, DCS, HMIs, and higher-level SCADA systems.
- Lead and support commissioning activities, including FAT / SAT, loop checks, calibration verification, and control strategy tuning in the field.
- Provide field troubleshooting expertise for instrumentation, control systems, and communication networks.
- Conduct on-site diagnostics, root cause analysis, and corrective / preventive actions.
- Maintain backups, calibration records, interlock documentation, and version control of PLC, DCS, and HMI systems.
- Train operators and maintenance staff on the proper use and troubleshooting of systems.
- Ensure compliance with IEC, ISA, NFPA, NEC, and OSHA standards.
- Conduct and support SIL studies, HAZOP reviews, and risk assessments.
- Implement and verify safety instrumented systems (SIS) to meet SIL requirements.
- Support cybersecurity practices for industrial control networks.
- Other duties as assigned.
Senior Instrument & Control Engineer Skills and Abilities :
Proficiency with major PLC platforms (Siemens, Allen-Bradley, Schneider, or equivalent).Experience with DCS platforms (Emerson DeltaV, Client Experion, Yokogawa, ABB, or similar).Skilled in HMI development and configuration.Strong knowledge of process tuning, interlock matrices, cause & effect tables, and field documentation.Familiarity with industrial communication protocols (Modbus, Profibus, Ethernet / IP, OPC, etc.).Proficiency in AutoCAD or EPLAN for control system drawings.Strong analytical, troubleshooting, and problem-solving abilities.Excellent teamwork, communication, and field collaboration skills.Senior Instrument & Control Engineer Education and Experience :
Bachelor's degree in Instrumentation, Control, Electrical, or related Engineering discipline.Minimum 7+ years of experience in control and instrumentation engineering with a focus on PLC, DCS, HMI, SIL, and field troubleshooting.Certification in PLC / DCS programming or functional safety (TÜV Functional Safety Engineer / Professional) preferred.Extensive field commissioning and troubleshooting experience in petrochemical, hydrogen, syngas, or process industries preferred.Knowledge of advanced process control (APC), SCADA integration, and cybersecurity best practices preferred.Senior Instrument & Control Engineer - Immediate need. Apply today!