Senior Process Engineer

Senior Process Engineer

Blue Current is a manufacturer of Solid-state batteries based in Hayward, California. The company strives to provide engineers and designers with the highest performance and safest battery storage for the future energy economy including electric vehicles, consumer, medical and IoT devices. Blue Current leads with science, data and thoughtful IP across the full battery solution stack. Our team is diverse with deep research, implementation, and go-to-market experience. Our facility is located on San Francisco Bay with thousands of acres of wildlife preserve and miles of trails for recreation.

Are you a process engineering super star? Have you worked in the battery, fuel cell, solar, electronic materials, pharmaceutical or other materials industries? Are you hungry for a role where you will have an immediate impact across the company and in the industry? Batteries are the single most critical part of the new energy economy for EVs, grid storage, consumer electronics and IoT. Blue Current has developed a solid-state battery solution that exceeds the best batteries in the industry. The company is well funded and has a deep IP portfolio with dozens of patents granted and pending. Now we need you to drive the next level of innovation in our cell manufacturing process.

As a Process Engineer, you will be focused on developing formulation and coating processes for next generation separators for Blue Current's solid-state batteries. A background in materials science, chemical engineering, chemistry, physics, or a related field is required. Additional experience in electrochemistry of lithium-ion batteries is a bonus. This is a hands-on, fast paced position with a team of scientists and engineers that have a shared passion to change the energy storage landscape.

Develop and test new materials, formulation, mixing and coating processes for separators that enable safe, high energy density solid-state Li-ion batteries.

Characterize slurry and separator quality using rheological, mechanical, imaging and electrochemical techniques, and develop new characterization methods as needed.

Collaborate with cell build teams for evaluating novel separator compositions and architectures in solid state cells. Analyze test results to understand the impact of separator properties on cell performance.

Collaborate with the Advanced Manufacturing team for transferring mixing and coating processes to manufacturing equipment.

Document and analyze experimental results, and present findings in team meetings and company-wide events.

Develop and submit intellectual property.

BS in Chemical Engineering, Materials Science, Chemistry, Mechanical Engineering or related fields. MS or PhD preferred.

2+ years industry experience working with materials and process development in lithium-ion batteries, fuel cell, thin film or other related fields

Experience with slurry mixing, coating and calendering equipment is preferred (e.g. planetary mixers, roll-to-roll coating, slot-die, comma blade, gravure, etc.)

Experience with characterization methods such as rheometry, SEM, TGA and tensile / compression testing, electrochemical methods such as EIS and CV, and statistical analysis tools such as JMP or Minitab are preferred.

Strong interpersonal and organizational skills and experience working with team members to overcome technical challenges

Appreciation for and adherence to lab and work safety policies

Hayward, California

Full-time