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Senior Controls Engineer

Senior Controls Engineer

Mastech DigitalAddison, TX, US
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Job Description

Job Description

Mastech Digital provides digital and mainstream technology staff as well as Digital Transformation Services for all American Corporations. We are currently seeking a Senior Controls Engineer for our client in the Engineering Solutions domain. We value our professionals, providing comprehensive benefits and the opportunity for growth. This is a Permanent position, and the client is looking for someone to start immediately.

Duration : Full-time

Location : Addison, TX

Salary : $130,000-$165,000 / Annually

Role : Senior Controls Engineer

Primary Skills : Engineering

Role Description : The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced Senior Controls Engineer to join the team.

This role requires expertise in implementing automation solutions using PLC, HMI, SCADA, and DCS / Delta V platforms. As a key member of the team, you will work directly with customers, lead engineers, and ensure the successful design, implementation, and commissioning of automation systems. This role requires strong problem-solving skills, technical proficiency, and the ability to foster customer relationships and secure repeat business.

Major Responsibilities :

  • Automation System Design & Implementation : Lead the design, development, and implementation of innovative automation solutions. This includes developing control system architecture, selecting components, detailing schematic diagrams, programming controllers (PLC, DCS / Delta V), and programming HMI / SCADA systems.
  • Programming & System Development : Implement control systems using programming languages such as Ladder Logic, Sequential Function Chart, Structured Text, and other relevant languages. Knowledge of VBA, .NET, SQL, and Python for HMI / SCADA system development is preferred.
  • Networking & Protocols : Design and implement industrial networking systems to connect control components and instrumentation using protocols such as Ethernet / IP, ProfNet, and Modbus.
  • Project Management : Manage large-scale projects (up to $10M), including developing execution plans, budgets, work breakdown structures, scheduling, time tracking, financial tracking, and reporting. Identify and resolve project issues, manage conflicts, and ensure overall project profitability.
  • Leadership & Mentorship : Serve as a technical lead, guiding engineers and technicians, and providing mentorship to junior staff. You may also act as a Project Manager for smaller projects.
  • Customer Interaction & Business Development : Work closely with customers to identify requirements, develop specifications, and deliver solutions. Secure repeat business by maintaining strong customer relationships.

Minimum Requirements :

Education :

  • Bachelor of Science degree in Electrical / Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience.
  • Experience :

  • Over 8 years of experience with automation systems and platforms, including :
  • In-depth knowledge of Emerson DeltaV platform
  • Experience with PLC-5 to ControlLogix conversions
  • Expertise in PLC hardware / software platforms such as Rockwell Automation, Siemens, and Modicon
  • Strong understanding of HMI / SCADA platforms (e.g., Rockwell FactoryTalk, Aveva System Platform, Ignition, Siemens WinCC)
  • In-depth knowledge of DCS systems, particularly Emerson DeltaV
  • Project management experience; PMP certification is a plus
  • Familiarity with Batch / Recipes, OEE, MES, and ERP systems
  • Experience with electrical schematics, power distribution, control panels (up to 480VAC), and NEC standards
  • Experience with AutoCAD is preferred
  • Proven ability to lead and mentor a team of engineers / technicians
  • Professional references from a subordinate, peer, and manager
  • Ability to travel up to 25%
  • Preferred Experience :

  • Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, and general manufacturing.
  • Physical Demands of the Position :

  • Ability to see, perceive colors, hear, speak clearly, and have manual dexterity.
  • Ability to drive, lift objects, mount / dismount equipment, and perform pushing / pulling tasks as needed.
  • Working Environment :

    Standard office environment with occasional travel to on-site locations and diverse industrial environments.

    Frequent use of computers, phones, and office equipment.

    Education : Bachelor of Science degree in Electrical / Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience

    Experience : Minimum 10+ years of experience

    Relocation : This position will cover relocation expenses

    Travel : 25% travel

    Local Preferred : Yes

    Note : Must be able to work on a W2 basis (No C2C)

    Recruiter Name : Devyanshu Pawar

    Recruiter Phone : 412-490-7931

    Benefits :

    This is a direct hire position, and the hired applicant will receive our client’s benefits package.

    Mastech Digital is an Equal Opportunity Employer - All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.

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    Senior Control Engineer • Addison, TX, US