Process development engineer serp_jobs.h1.location_city

Company Overview

Come join our journey! When you join TT, you join our global community of visionaries, creators, and achievers dedicated to engineering and manufacturing electronic solutions enabling a safer, healthier, and more sustainable world. Simply put, we are a global manufacturer with a passion for engineering advanced electronics that benefit our planet and people for future generations. We are committed to having a positive impact on the world through a culture built around safety, transparency, collaboration, and positive relationships. Our teams are fueled by performance and expertise, leading the charge in innovation, efficiency, and delivering world-class customer service. Be part of the journey.

Role Overview and Responsibilities

The Principal Process Development Engineer will lead the development, optimization, and validation of manufacturing processes for electromagnetic assemblies used in medical products, including sensors, motors, coils, and electromagnetic subsystems. In addition to developing scalable and compliant production methods, this role includes mechanical engineering responsibilities related to product design, device integration, tooling, and system performance. The engineer will collaborate closely with R&D, Quality, and Manufacturing to drive innovation, reliability, and efficiency in product realization.

Responsibilities include :

• Lead development and validation of manufacturing processes for electromagnetic components such as coils, solenoids, actuators, and integrated assemblies in medical products.
• Develop robust, scalable, and cost-effective processes including coil winding, soldering, potting, encapsulation, EMI shielding, and thermal bonding in medical products.
• Design process fixtures, tools, and jigs to support precise assembly and alignment of electromagnetic components.
• Implement automated and semi-automated solutions for high-complexity assemblies.
• Lead equipment selection, installation, and qualification (IQ / OQ / PQ).
• Conduct process feasibility studies, risk assessments (PFMEA), and design of experiments (DOE).
• Collaborate with R&D, Quality, and Manufacturing teams to ensure manufacturability and regulatory compliance.
• Identify and implement cost-reduction and process optimization opportunities.
• Interface with suppliers and contract manufacturers on process capabilities and technology transfers.
• Support design and testing of mechanical components and subassemblies used in electromagnetic medical devices.
• Apply mechanical design principles, including DFM / DFA, GD&T, stress / thermal analysis, and materials selection.
• Participate in failure analysis and root cause investigations for process- and design-related issues.
• Serve as the technical lead in cross-functional teams through concept development, design transfer, and production phases.
• Generate and maintain technical documentation including work instructions, SOPs, PFMEAs, process flow diagrams, and validation reports.
• Mentor junior engineers and act as a subject matter expert in electromagnetic and mechanical process development.
• Partners with the Sales team and outside customers for specific designs and new business opportunities.
• Assists in building product prototypes and production process debugging.
• This position requires approximately 20% sales-oriented travel and a consistent on-site presence.
• Other duties as required and / or assigned.

Qualifications, Skills and Attributes

Solving Technology Challenges for a Sustainable World

We want the very best people in our TT family across the globe so we welcome applications from everyone, to celebrate a diverse mix of experiences, backgrounds, and identities. We are committed to equality of opportunity for all and you can rest assured that TT Electronics takes positive steps to ensure we are an inclusive business, that will welcome and support you, from your initial application to wherever your career takes you! Please get in touch if you'd like to discuss any reasonable adjustments to your application, in order that we can accommodate and support you in the process. If you want to work for a company where who you are is valued and respected, we'd love to hear from you.

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TT Electronics does not accept any unsolicited resumes from third parties. Any resumes submitted by a third party for this or any other position will not be subject to any recruitment fees if hired.